Modelling elasticity of injection moulded short fibre reinforced polymers: Comparison between experimental and analytical approaches

In this work we analysed a sample of short fibre reinforced polyamide extracted from an injection moulded plate. We derived local values of the elastic constants by two different numerical methods, one based on simulation and one based on the reconstruction of the sample's microstructure by micro - CT. Results were compared in terms of moduli of elasticity, assuming an orthotropic material model. Fibre orientation was first simulated by process simulation and results were checked against experimental data obtained by the optical section method. Then, fibre orientation data were used for micro-mechanical modelling of the elastic behaviour by means of mean field homogenisation tools. The experimentally based approach was based on micro computed tomography reconstructions of the inner structure of samples extracted from the injection moulded plate. Using numerical models based on the Cell Method, the elastic behaviour of the reconstructed volume was simulated and results were compared with analytical models based on process simulations and homogenization.